ADVISORY FOR PROCESS & CONTINUOUS MANUFACTURING

The first call when a technology decision lands on your desk.

Most process manufacturers don't have an in-house Head of Engineering. When a technology decision or vendor proposal lands on your desk, Trebuchet Systems is the call you make.

FIG. 01 — ADVISORY LOOP
PLANT FLOOR OFFICE / ERP TREBUCHET SYSTEMS DECISION
WHY THIS EXISTS

You don't have an in-house engineer. The decisions still show up.

Most manufacturers in this size range can't justify a full-time technical hire — but the risk doesn't wait for headcount.

01

Aging MES & SCADA

Systems installed a decade ago, nobody left who fully understands them, and no clear case for what replaces them.

02

Vendor proposals you can't evaluate

An automation or software quote arrives with confident numbers and no way to tell if the payback math is real.

03

Data stuck between floor and office

The historian knows what happened on the line. Finance and planning never see it. Nobody connected the two.

04

Contracts that lock you in

A system or integrator agreement signed years ago is quietly limiting what you can do now — and nobody's re-read it.

HOW IT WORKS

Not an agency. Not a hire. An advisor on call.

A general counsel doesn't run your company. A GP doesn't live in your house. They're the first call — with the judgment to handle it or bring in the right specialist.

The usual options

  • × Hire a full-time CTO you can't yet justify
  • × Call a generalist IT consultant who's never run a process line
  • × Take the vendor's word for it
  • × Handle it yourself, between everything else
It works the way a GP or general counsel works — the first call for a technical question or risk, before it becomes an expensive one.
WHERE TO START

The Operations & Systems Audit

A fixed-scope, fixed-fee review of where your plant's systems stand today — and what's worth fixing first.

One audit. A plain-language report. No retainer required to start.

This isn't an open-ended engagement. It's a bounded look at your current systems and risk, delivered as a report you can act on immediately — with or without Trebuchet Systems afterward.

What gets reviewed
  • Batch and recipe / formulation management
  • SCADA, DCS, and historian setup
  • Traceability and quality system integration
  • Downtime and OEE visibility
  • Where plant-floor data and office systems disconnect
What you get
  • A plain-language written report — no jargon, no padding
  • A prioritised list of what to fix first and why
  • Honest flags on vendor or contract risk, if found
  • A clear view of what does and doesn't need attention now

FIXED SCOPE — FIXED FEE — NO RETAINER COMMITMENT

Book the audit →
WHO THIS IS FOR

Built for process and batch manufacturing specifically.

Not discrete manufacturing, not generic SMB IT — this is for businesses that run continuous or batch processes and feel the gap.

FIT 01

Food & beverage

Batch production, traceability obligations, and recipe management on systems that haven't kept pace with the business.

FIT 02

Chemicals & process plants

Continuous or batch process control, DCS/SCADA environments, and safety-adjacent system decisions.

FIT 03

Adjacent batch manufacturers

Any small-to-mid manufacturer running formulation, mixing, or continuous-line production without in-house technical leadership.

ABOUT

Run by an engineer, not an account manager.

CURRENTLY

An independent, hands-on practice — not a large firm. Every engagement is worked directly, not handed to a junior consultant.

Trebuchet Systems is built on an engineering background in manufacturing and operations — time spent on the plant floor, not just in front of dashboards. That's the starting point: understanding how a process plant actually runs before talking about the systems that support it.

The technical range grows from there, deliberately — going deep on the platforms and systems that show up repeatedly across real engagements, rather than claiming expertise in everything up front. What stays constant is the judgment to know what a plant actually needs, and the honesty to say so.

GET IN TOUCH

Start with a conversation, not a contract.

Tell me what's going on at the plant. If the audit is the right first step, we'll scope it. If it isn't, you'll hear that too.

Replies within one business day.

Thanks — email hello@trebuchetsystems.com directly to get started.